Alpha Olefin Sulfonate (AOS) is a high-performance anionic surfactant with excellent biodegradability, low toxicity, and superior compatibility. Nanjing Qino Automatic Control Equipment Co., Ltd. has extensive experience in AOS production plant design and manufacturing, adopting advanced sulfonation processes and mature post-treatment technology to ensure stable product quality.
Our AOS production plant adopts SO₃ membrane sulfonation technology, combined with proprietary aging, hydrolysis, and neutralization processes, producing high-quality AOS products with high active matter content, light color, and excellent performance.
Core Process Flow
Sulfonation Reaction System
• New multi-tube falling film sulfonation reactor. • Alpha olefin reacts with SO₃ for sulfonation. • Strict reaction temperature control to prevent side reactions. • Secondary protection air technology for improved product quality. • Key Control: Precise control of SO₃/alpha olefin molar ratio.
Aging System
• Sulfonation product enters aging tank for maturation. • Controlled aging temperature and time. • Promotes conversion of sultone to olefin sulfonic acid and hydroxy sulfonic acid. • Aging time: adjusted according to product requirements.
Hydrolysis System
• Sultone hydrolysis to hydroxy sulfonic acid. • Controlled hydrolysis temperature and water usage. • Ensures complete hydrolysis for higher active matter content. • Good product stability after hydrolysis.
Neutralization System
• Continuous neutralization process. • NaOH solution neutralizes sulfonic acid. • Controlled neutralization pH value. • Can produce liquid AOS or spray-dried powder.
Post-Treatment System (Optional)
• Degassing treatment. • Filtration for impurity removal. • Active matter content adjustment. • Spray drying for powder AOS.
Technical Features & Advantages
Feature
Qino Technology
Description
Sulfonation Technology
Multi-tube falling film
Uniform reaction, stable product quality
Secondary Protection Air
Proprietary technology
Higher SO₃ concentration, fewer side reactions
Aging Process
Precise control
Promotes product conversion, higher active matter
Hydrolysis Process
Complete hydrolysis
Sultone conversion rate >98%
Neutralization Process
Continuous neutralization
Stable pH, uniform product quality
Product Form
Liquid/Powder
Customizable according to client needs
Equipment Configuration Highlights
Sulfonation Reactor
New multi-tube falling film design, secondary protection air technology.
Hydrolysis Tank
Efficient hydrolysis, conversion rate >98%.
Neutralization System
Continuous neutralization, automatic pH control.
Aging Tank
With agitation jacket, precise temperature
control.
Post-Treatment System
Degassing, filtration, blending.
Spray Drying Tower
(Optional): Powder AOS production.
Applications & Markets
The Preferred Choice For Eco-Friendly Surfactants
AOS (Alpha Olefin Sulfonate) is a high-performance anionic surfactant with excellent biodegradability, low toxicity, good compatibility, and low irritation. Widely used in personal care, detergents, industrial cleaning, and other fields, it is the ideal choice for environmentally friendly surfactants.
Main Application Areas
• Shampoo: Gentle cleansing, low irritation, rich foam. • Body Wash: Good skin affinity, easy rinse. • Hand Wash: Gentle on hands. • Baby Care Products: Low irritation, high safety.
Good low-temperature solubility, suitable for cold water washing.
Raw Materials & Specifications
High-Quality Alpha Olefins Ensure Premium AOS
Our AOS production plant is designed to process high-quality alpha olefin raw materials. Through advanced sulfonation and post-treatment processes, products meet international standards with high active matter content and light color.
Raw Material Specifications
Alpha Olefin
Parameter
Specification Requirement
Carbon Chain Distribution
C₁₂-C₁₄ or C₁₄-C₁₆
Purity
≥96%
Iodine Value
125-135 gI₂/100g
Moisture
≤0.1%
Color
≤30 APHA
Appearance
Colorless transparent liquid
Other Raw Materials
Material
Purpose
Specification
Liquid Caustic (NaOH)
Neutralizing agent
32-50% concentration
Process Water
Hydrolysis and neutralization
Deionized water
SO₃
Sulfonating agent
≥99.5% purity
Product Quality Specifications
AOS Liquid Product Specifications
Parameter
Specification
Notes
Active Matter Content
≥35% or ≥40%
According to customer requirements
pH Value (1% solution)
7.0-9.0
Neutral to weak alkaline
Color (Klett)
≤80
Light color product
Biodegradability
>90%
28-day degradation rate
Appearance
Pale yellow transparent liquid
No mechanical impurities
AOS Powder
Product Specifications
Parameter
Specification
Active Matter Content
≥80%
pH Value (1% solution)
7.0-9.0
Color (Klett)
≤100
Moisture
≤5%
Appearance
White or pale yellow powder
Capacity Specifications
Model
Capacity (tons/year)
Floor Area (㎡)
Power Requirement (kW)
Q-AOS-1000
1,000
500-600
200-300
Q-AOS-3000
3,000
800-1,000
350-500
Q-AOS-5000
5,000
1,200-1,500
600-800
Custom
5,000+
Custom Design
Custom Design
Utility Requirements (3 Ton/Hour Example)
Utility
Consumption
Specification
Electricity
350-500 kW
440V/60Hz
Cooling Water
80-100 m³/hour
32°C inlet, 40°C outlet
Compressed Air
60-80 Nm³/hour
0.6 MPa, instrument grade
Nitrogen
40-60 Nm³/hour
99.9% purity
Steam
Self-sufficient (waste heat recovery)
0.4-0.6 MPa saturated steam
WhatsApp: +8613338813031 Email: njqino@gmail.com Add: Building 28, Botong Innovation Industrial Park, No. 2 Qiancheng Road, Liuhe District, Nanjing, Jiangsu Province, China
• Shampoo: Gentle cleansing, low irritation, rich foam.
• Phosphate-Free Laundry Powder: Primary active ingredient, strong detergency.
