From Concept To Delivery, Building Your Custom Sulfonation Production Line
For clients requiring new plants or additional production lines, we provide complete solutions from process design to equipment delivery. Whether you are entering the surfactant industry for the first time or expanding existing capacity, we can customize the optimal solution for you.
Coverage
Turnkey Project Services
Economical Installation Solution (Recommended)
• Provide detailed 3D installation drawings and installation manuals. • Remote video/phone installation guidance. • On-site commissioning until qualified products are produced.
Advantage: Saves personnel costs, suitable for clients with local construction resources.
Full-Service Installation Solution
• Qino arranges professional construction teams for overseas on-site installation. • Complete construction of equipment installation, piping, and electrical wiring. • One-stop commissioning and production start service.
Advantage: Worry-free and labor-saving, suitable for clients without local construction resources.
Custom Production Solutions
Customize dedicated production lines according to your product requirements
Product Type
English Name
Application Field
LABSA Production Line
Linear Alkyl Benzene Sulfonic Acid Plant
Detergent Raw Material
SLES/AES Production Line
Sodium Lauryl Ether Sulfate Plant
Shampoo, Body Wash
AOS Production Line
Alpha Olefin Sulfonate Plant
High-Performance Detergent
MES Production Line
Methyl Ester Sulfonate Plant
Environmentally Friendly Detergent
CAPB Production Line
Cocamidopropyl Betaine Plant
Personal Care Products
Scale Selection Recommendations
Recommend appropriate scales based on your capacity requirements
Scale Type
Capacity Range
Suitable For
Small Unit
1-3 Tons/Hour
Startups, Pilot Phase
Medium Unit
3-6 Tons/Hour
Growing Enterprises, Regional Market
Large Unit
6+ Tons/Hour
Large-Scale Production, Export-Oriented
Core Advantages
30 Years Industry Experience
Designing the first fully domestic SO₃ sulfonation unit since 1992.
Independent Intellectual Property
New multi-tube membrane sulfonation reactor, secondary protection air technology.
Full-Cycle Service
One-stop solution from concept design to after-sales service.
100+ Successful Cases
Designed and built over 100 sulfonation units domestically and internationally.
Flexible Installation Options
Economical/Full-service options available to meet different client needs.
Endorsed By Renowned Clients
Supplier to major brands like P&G, Unilever, and Nice Group.
Service Process
1
Requirements Communication & Feasibility Study
Understand product requirements, capacity needs, raw material situation → Assess project feasibility, develop preliminary plan.
2
Process Design & Solution Development
Determine process flow and equipment configuration → Provide detailed design drawings (PFD, P&ID).
7×24 technical consultation → Spare parts supply, regular follow-up visits.
FAQ
How much capacity increase can an equipment upgrade usually achieve?
For an existing production line, equipment upgrading can usually improve capacity by around 15%, depending on the original design, process condition and equipment configuration. If the required capacity increase is much higher, replacing or building a new production line is usually recommended.
No. Each production line has its own design limit. When the required capacity exceeds the reasonable upgrade range, simply modifying the original equipment may affect product quality, safety and long-term stability. In this case, Qino will recommend a new production line solution.
In most cases, Qino cannot directly upgrade production equipment from other manufacturers. Different manufacturers may use different process technologies, reactor structures, control logic and design parameters. Without full design data and manufacturing parameters, upgrading such equipment may create technical and safety risks.
Sulfonation equipment is highly process-dependent. Reactor structure, flow distribution, SO₃ concentration, cooling design, control parameters and material selection are closely connected. If the original design parameters are unknown, it is difficult to guarantee stable capacity expansion, product quality and safe operation.
Yes. Qino can evaluate the original design capacity, operating condition, bottlenecks, product quality data, automation level and customer’s target capacity before deciding whether an upgrade is feasible.
If the required capacity increase is beyond the safe and reasonable upgrade range, Qino will recommend replacing key equipment or building a new production line to ensure production stability, product quality and long-term safety.
You can provide the original equipment information, current capacity, target capacity, product quality data, raw material information, operating problems and site conditions. Qino will evaluate whether the existing line is suitable for upgrading and recommend the best solution.
Not Sure Which Solution Fits Your Project?
Tell us your current capacity, target capacity and production challenges. Qino will evaluate the feasible solution for your plant.
